ITAR - International Traffic In Arms Regulations Material Composition Declaration IPC 1752 RoHS - Restriction Of Hazardous Substances (Compliant) TS - TS Is a quality standard developed by the Automotive Industries.
#Ironcad properties file type iso#
Telecommunications Industry Standards ISO 9001:2015 - International Organization for Standardization Rush Services Available Just- In Time/ Ship To stock Long Run Lead Time Quoted on job by job basis Part Decorating Surface Finish Mold customer texturing and engravingĪdditional Services APQP – Advance Product Quality Plan 1 to 32 cavities Work Space Capacity 55,000 square feet Part Thickness. The number of cavities in the mold used to produce multiple products in one molding cycle. Generally expressed as grams of polystyrene. The maximum weight of plastic that can be displaced or injected by a single injection stroke. Insert Molding Mold Process Type Custom Insert Injection Molding MaterialĮngineering and Commodity Thermoplastics grades including but not limited to ABSĪll thermoplastic materials except PVC, Silicone, & PTFE Temperature Range Melt temperatures up to 800☏ Machine Maximum Velocity Up to 12 in/sec Clamp Tonnage Min In-House Mold Maintenance Product Capabilities Small to Medium Parts At this time, we don’t provide two-shot injection molding. Additional inserts are not incorporated into the component for the purpose of augmenting it like they are during insert injection molding, which is also only a one-step process.Īt PDI, we offer injection molding, insert injection molding, and overmolding to address our customer needs. Overmolding is a compounding process that molds an additional layer of plastic over a previously molded component. What Is the Difference Between Insert Injection Molding and Overmolding? Overall, inserts are used in applications where characteristics of both the plastic and the insert material are needed.
Components made with insert injection molding are stronger than standard plastic parts but still lighter and less prone to corrosion than metal. If the components are going to be used in a weight-bearing application, however, metal inserts are needed to create more stability. For example, two plastic components that mate together to form a hinge can be made with standard injection molding. Insert injection molding and injection molding are similar processes, but inserts add durability and strength. Examples of engineering grade plastics available with insert injection molding include: They are durable, fire-retardant, and chemical-resistant, making them perfect for specialty applications such as those found in the medical and safety industries. However, they are relatively weak, unsuitable for high temperatures, and susceptible to chemicals.Įngineering-grade plastics, on the other hand, have better mechanical and thermal properties than commodity plastics. What Is INJECTION MOLDING? Engineering Grade PlasticsĬommodity plastics can be used in many different applications. Our advanced setup and over 40 years of experience allow us to handle even the most complicated assignments with reliability and precision. We also operate 21 different molding machines, including robotic sprue pickers, automated conveyors, coordinate-measuring machines (CMMs), and a vertical press that uses a rotary table and engineering-grade plastics. Usually, engineering plastics are used for insert injection molding because of their superior characteristics, such as their resistance to damage, their tensile strength, and their low weight.Īt Plastic Design International (PDI), we provide in-depth, comprehensive insert injection molding services and work with various plastic grades, including both consumer and engineering grade plastics. When plastic is molded onto the insert, the two components augment each other, resulting in a more reliable final product that offers advantages from both materials. Insert injection molding is the process of forming plastic around a non-plastic insert, which can be as simple as a metal rod or as complicated as a battery.
0 kommentar(er)
